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Centre for Lasers and Applications

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Laser Microfabrication and Photonics

The CLA first commenced research in laser micro-fabrication in 1992 with industrial partner MacNaught Medical seeking to fabricate precision flow controllers for drug delivery. Our work in this field quickly expanded to laser processing of a range of other devices such as superconductors, pharmaceutical products and even regulators for scuba tanks. Perhaps the most topical outcome of this research was our involvement developing both the laser machining system and techniques required to drill the gas flow controllers for the Sydney 2000 Olympic Games relay torch. Notwithstanding, the CLA continues to undertake world-leading research in this field. Our fundamental studies have successfully identified and characterised a number of different ablation mechanisms at play when intense laser beams interact with matter. The CLA also continues to develop advanced micro-machining techniques, accessed by Australian industry through Laser Micromachining Solutions (LMS), and new micro- and nano-fabrication techniques used by the Centre for Ultrahigh bandwidth Devices for Optical Systems (CUDOS) to create a range photonic devices.


Laser Micromachining Solutions

Laser Micromachining Solutions (LMS) is a commercial venture drawing on over 10 years experience from the Centre for Lasers and Applications, Macquarie University. Our mission is to provide cost effective, timely industrial solutions and offer industry access to state of the art micro-structuring facilities and world class professional technicians. Our lasers cover the ultra-violet, visible and infra-red wavelengths with which we can process the majority of metals, ceramics, polymers, glasses and crystalline materials, with feature sizes as small as 10 micron (less than 1/2,000 of an inch) in metal and 1 micron in some crystalline materials. For more information go to www.lasermicro.com.au or read the Macquarie Researcher news article Micromachining out of this world!

Contacts: Mr David Baer, Dr Michael Withford


Laser Micromachining

Nanosecond Laser Ablation and Micro-machining

Fundamental studies of the mechanisms underpinning nanosecond laser ablation are required to improve the accuracy with which different materials are processed. Our detailed studies using a range of diagnostic tools have enabled us to identify the different regimes of material removal. For example, we have identified three different regimes controlling material removal of metals, namely:

  • Evaporative material removal: Material boils of the surface of a liquid melt pool.
  • Melt displacement: Liquid melt is displaced sideways due to pressure recoil.
  • Explosive melt ejection: Rapidly expanding vapour bubbles within the melt pool result in the ejection of melt droplets, at high velocity, away from the irradiated region. High speed imaging has revealed these droplets are expelled at velocities ranging from 10 to 100 metres per second.

Image showing explosive ejection of liquid metal droplets from the central target region.
Contacts: Prof Jim Piper, Dr David Coutts, Dr Michael Withford


From this ...

... to this!
Detailed understanding of the processing controlling laser ablation enable the development of improved techniques for laser micromachining metals, polymers, ceramics, glasses and crystals.

CUDOS

CUDOS is a collaborative project combining the established expertise of researchers at the University of Sydney, ANU, Macquarie University, Swinburne University, the University of Technology. Its mission is to demonstrate all-optical processing applications and devices for ultra-high bandwidth optical telecommunications

CUDOS @ Macquarie has a range of major research projects micro-fabricating and characterising photonic devices. In particular, the group draws on over 10 years of expertise developed within the Centre for Lasers and Applications in miniaturisation engineering and laser physics. Our interests include the fabrication of 2-D photonic crystals, integrated optics, waveguides, optoelectronic components and radiation dynamics of guided wave systems.

Contacts: Assoc Prof Judith Dawes, Prof Jim Piper, Dr Michael Withford


2-D photonic crystal (inset) and inverse 2-D photonic crystal fabricated using novel laser micro-machining techniques
 
Waveguides written inside bulk glasses using ultrafast pulsed lasers.

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  • Last Updated: Tue, 24 Apr 2007 12:31:51
  • Authorised by: Dean ICS